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Fused Deposition Modeling (FDM)

Overview

Fused Deposition Modeling uses melted thermoplastic filament, layered precisely to form durable and cost-effective parts. It’s great for functional prototypes, mechanical components, and quick-turn designs. With the addition of Carbon Fiber filled filaments, FDM parts gain added stiffness, strength, and heat resistance for demanding applications.

Applications


Prototyping & Visualization

Validate designs before machining

Fixtures & Work Aids

Jigs, inspection stands, assembly aids

Tool & Shop Organization

Custom holders, shadow boards, storage trays

Protective Covers

Chip guards, dust caps, and enclosures

Capabilities


Dimension Accuracy

As good as +/- .005 in

Build Volume

10 x 10 x 10 in

Measurement Verification

Micrometers, calipers, depth mics, and more to verify conformance

Fast Turnaround Time

24-48 hr typical lead time

Materials


PLA Tough +

Fast, low-cost prototypes and shop aids

PETG

Durable jigs, fixtures, and covers

ABS/ASA

Higher-temp, impact-resistant parts

TPU

Flexible/elastic,  vibration damping and protective covers for parts

PC/PA

Lightweight, tough prototypes and gages

CF-Filled Options

For high stress applications and exceptional rigidity

Questions?

Frequently asked questions

Here are some common questions about our FDM Printing services.

FDM printing supports a wide range of thermoplastics such as PLA, PETG, ABS, and carbon fiber–filled filaments, each offering different balances of strength, flexibility, and heat resistance.

FDM parts are durable and functional, especially when printed with engineering-grade or fiber-reinforced filaments. While layer lines can slightly reduce strength between layers, proper settings and materials yield highly robust components.

FDM parts typically have visible layer lines and a matte or slightly textured surface, but sanding, smoothing, or coating can produce a refined, professional finish.

Ready to start your next project?

Let’s bring your design to life — Contact us today for a free quote or to discuss your ideas.