New Part Programming & Setup
- Create efficient, reliable CMM programs from CAD
- Define strategic measurement sequences for accuracy and speed
- Set up repeatable inspection routines for production or first article (FAI)
- Reduce trial-and-error and machine downtime by developing and simulating programs offline
GOAL: Get new parts into inspection quickly and accurately with minimal setup time.
Program Optimization
- Evaluate existing CMM programs for inefficiencies and bottlenecks
- Reduce unnecessary moves, excessive point counts, and redundant features
- Optimize probe paths, scanning strategies, and alignment methods
- Improve consistency across operators and setups
- Align inspection programs with customer requirements while improving efficiency
- Utilize rotary tables for cylindrical parts to capture complete, consistent data while reducing cycle time
- Test and refine programs offline to reduce trial-and-error on the machine
GOAL: Shorten inspection cycle times while improving consistency, accuracy, and efficiency for all part types.
Complex Part Inspection
- Establish robust datum structures and alignment methods
- Interpret and implement customer-specific inspection requirements, including complex GD&T and reporting standards
- Develop advanced alignment strategies (3-2-1, best-fit, datum transformations)
- Optimize scanning vs. discrete points based on feature requirements
- Handle freeform surfaces and profile tolerances with structured scanning approaches
- Apply ASME Y14.5-compliant GD&T to ensure accurate measurement of complex geometries
GOAL: Achieve reliable, repeatable results that meet both internal and customer inspection requirements.
Auto-Run & Process Improvement
- Reduce operator input through structured, repeatable program design
- Set up multi-part pallets and unattended runs to maximize machine utilization
- Enable unskilled operators to run inspections safely and accurately, reducing labor costs
- Standardize workflows for consistent, repeatable results across operators and setups
- Implement advanced reporting capabilities, including tailored internal reports and customer-facing documentation
- Integrate inspection results directly with ERP systems
GOAL: Streamline your inspection process to save time, reduce labor costs, and deliver consistent, reliable results with clear reporting and seamless integration into your existing systems.
Fixturing Solutions
- Design and implement custom fixtures for repeatable, stable part positioning
- Reduce setup time and operator errors by standardizing part orientation
- Adapt fixtures for multi-part pallets, complex geometries, and cylindrical components
- Ensure fixtures support automated runs, rotary tables, and optimized CMM programs
- Convert multi-operation parts into single-operation setups to save time and minimize handling
GOAL: Minimize setup variation, improve measurement consistency, and save time on every inspection run.