Case Studies
Selected examples of custom design, reverse engineering, and functional prototyping.
Lightweight Ladder Support Bracket - Load-Validated Design
Lightweight ladder support bracket designed to meet a defined load requirement while minimizing material. The part was modeled in CAD, evaluated under a distributed load in simulation, and refined to improve strength-to-weight performance. Final design was fabricated and validated in real-world use.
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Replacement Bed Foot - Reverse Engineered & Load-Validated
Replacement bed foot designed after the original component failed. The part was reverse engineered to match fit and interface geometry, then evaluated under expected loading to ensure adequate strength. Final part was fabricated and installed with no issues in service.
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Headlight Adjuster - Reverse Engineer & Tested
Custom replacement headlight adjustment component created after the original part failed. The geometry was reverse engineered to restore proper adjustment and fit within the existing assembly. The part has been in service for months with no functional issues.
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